Saab 96 Workshop Manuals and Repair Manuals

Every Manual available online - found by our community and shared for FREE. Enjoy!

Saab 96

The Saab 96 is an automobile manufactured and marketed by Saab from 1960 to January 1980, replacing the 93. The 96 featured aerodymic two-door bodywork, four passenger seating and at first a two-stroke, three-cylinder engine, later a four-stroke V4. The front end was lengthened for 1965 models, in preparation for a new engine, and the radiator was placed ahead of the engine, rather than above and behind, a leftover from the thermosiphon cooling days. Both front and rear windows were enlarged slightly for 1968 models. It was equipped with petrol engine, and choice of 3-speed or 4-speed manual gearbox. In 1969, the Saab 99 and Saab continued to manufacture and market the 96 until model year 1980.

Saab 96 FAQ's

How do I adjust the clutch pedal free play in my Saab 96?

To adjust the clutch pedal free play in a Saab 96, locate the clutch master cylinder under the hood. Locate the adjusting rod or nut on the clutch master cylinder pushrod and loosen it. Adjust the rod or nut to achieve the desired amount of clutch pedal free play, usually around 1/2 to 1 inch. Once adjusted, tighten the adjusting rod or nut and test the clutch pedal for proper operation. Proper clutch pedal free play ensures smooth gear engagement and prevents premature clutch wear.

How do I change the air filter in my Saab 96?

To change the air filter in a Saab 96, open the hood and locate the air filter housing, usually situated near the engine. Unclip or unscrew the housing cover and remove it to access the old air filter. Take note of the filter's orientation, then remove it and replace it with a new one. Ensure the new air filter is properly seated in the housing, then reattach the cover and secure it. Regularly replacing the air filter helps maintain clean airflow to the engine, promoting better fuel efficiency and engine performance.

How do I change the windshield wiper blades on my Saab 96?

To change the windshield wiper blades on a Saab 96, lift the wiper arm away from the windshield and locate the release tab or button on the wiper blade assembly. Press or push the release mechanism to detach the old wiper blade from the arm. Align the new wiper blade with the wiper arm and push it firmly until it clicks into place. Lower the wiper arm back onto the windshield, and repeat the process for the other wiper blade. Regularly replacing worn wiper blades ensures clear visibility and safer driving in adverse weather conditions.

How do I check the transmission fluid level in my Saab 96?

To check the transmission fluid level in a Saab 96, start the engine and let it idle for a few minutes to warm up. Locate the transmission dipstick, usually located near the back of the engine bay. Pull out the dipstick, wipe it clean, reinsert it fully, and then pull it out again to check the fluid level. The fluid level should be within the designated marks on the dipstick. If it is low, add the recommended transmission fluid through the dipstick tube carefully, avoiding overfilling.

How do I replace a blown fuse in my Saab 96?

To replace a blown fuse in a Saab 96, first, locate the fuse box, which is typically found under the dashboard on the driver's side or in the engine compartment. Identify the fuse corresponding to the malfunctioning component or system and use a fuse puller or pliers to remove the old fuse. Replace it with a new fuse of the same amperage rating, ensuring it is inserted securely. It is important to always use the correct amperage fuse to prevent electrical issues or damage to the vehicle's electrical system.

How do I replace a faulty ignition coil in my Saab 96?

To replace a faulty ignition coil in a Saab 96, first, locate the ignition coil, which is typically situated near the engine. Disconnect the electrical connector and remove any mounting bolts securing the ignition coil in place. Take note of the coil's orientation, then carefully remove it. Install the new ignition coil in the same orientation, ensuring it is securely mounted and the electrical connector is properly connected. A faulty ignition coil can cause misfires, poor engine performance, or difficulty starting the vehicle.

How do I replace the brake pads on my Saab 96?

To replace the brake pads on a Saab 96, start by safely lifting and securing the vehicle. Remove the wheels, then locate and remove the brake caliper bolts. Slide out the old brake pads and replace them with the new ones, ensuring they are properly aligned. Reinstall the brake caliper and bolts, and repeat the process for the other wheels. Finally, test the brakes before driving the vehicle.

How do I reset the service indicator light in my Saab 96?

To reset the service indicator light in a Saab 96, turn the ignition key to the "On" position without starting the engine. Press and hold the "Clear" or "Reset" button on the instrument cluster until the service indicator light starts flashing or resets. Release the button, and the service indicator light should be reset. Refer to the Saab 96 repair manual for specific instructions on resetting the service indicator light for your model.

How do I troubleshoot a faulty fuel pump in my Saab 96?

When troubleshooting a faulty fuel pump in a Saab 96, start by checking the fuel pump fuse and relay to ensure they are functioning correctly. If they are fine, inspect the fuel pump wiring and connections for any signs of damage or corrosion. Testing the fuel pump using a fuel pressure gauge can help determine if it is the source of the issue. If the fuel pump is found to be faulty, it will need to be replaced or repaired as per the instructions provided in the Saab 96 repair manual.

How do I troubleshoot a faulty starter motor in my Saab 96?

When troubleshooting a faulty starter motor in a Saab 96, start by checking the battery to ensure it has sufficient charge. If the battery is fully charged, but the starter motor still fails to engage, inspect the starter solenoid and wiring connections for any signs of damage or corrosion. Testing the starter motor using a multimeter can help determine if it is the source of the issue. If the starter motor is found to be faulty, it will need to be replaced or repaired following the instructions outlined in the Saab 96 repair manual.

How often should I change the engine oil in my Saab 96?

The engine oil in a Saab 96 should be changed every 7,500 miles or every 12 months, whichever comes first. Regular oil changes are crucial to maintain optimal engine performance and prolong the life of the engine. Neglecting to change the oil at the recommended intervals can lead to increased friction, wear, and potential engine damage.

What is the recommended interval for replacing the timing belt on my Saab 96?

The recommended interval for replacing the timing belt on a Saab 96 is typically around 60,000-80,000 miles or every 6-8 years, whichever comes first. It is crucial to adhere to this interval as a worn or broken timing belt can cause severe engine damage. Consult the specific Saab 96 repair manual for the exact recommended interval for your particular model and engine.

What is the recommended tire pressure for my Saab 96?

The recommended tire pressure for a Saab 96 can vary depending on the specific model and tire size. However, as a general guideline, the recommended tire pressure for most Saab 96 models is typically around 32-34 PSI (pounds per square inch) for both the front and rear tires. It is important to check the tire pressure regularly and maintain it within the recommended range to ensure optimal handling, fuel efficiency, and tire life.

What type of engine coolant should I use for my Saab 96?

It is recommended to use a high-quality, ethylene glycol-based engine coolant with a 50/50 mixture of coolant and distilled water for your Saab 96. This mixture provides optimal protection against freezing in cold temperatures and overheating in high temperatures. Using the correct coolant and maintaining the proper coolant level is important to prevent engine overheating and potential damage.